Yongqiang Futai Horizontal Automatic Tooth Connection Line is a fully automatic tooth connection production line specially designed for the solid wood processing, furniture manufacturing, and construction wood industry. It integrates four core functions: high-speed tooth opening, precise glue coating, horizontal docking, and stable pressure curing. It completes short wood extension in one stop, significantly improving wood utilization and production efficiency. It is the preferred automated woodworking machinery to replace traditional manual tooth connections.
1. Fully automated operation, saving 50% of labor costs: loading, feeding, tooth opening, gluing, docking, compaction, and discharging are fully automated without manual intervention, suitable for large-scale solid wood tooth joining production lines.
2. High precision tooth joining process, splicing strength meets national standards: using CNC tooth joining technology, the tooth shape is uniform, the bite is tight, and the splicing strength is ≥ the strength of the wood body. It is suitable for high-end scenarios such as furniture wood, floor substrates, and building wood.
3. Efficient production, with a threefold increase in production capacity: processing speed of 8-15 meters per minute, capable of continuously processing wood with a width of 20-120mm and a thickness of 10-60mm, with a daily production capacity of over 10 tons, meeting industrial wood splicing batch orders.
4. Stable and durable, suitable for global working conditions: The whole machine adopts thickened steel plates and imported electrical components, which are dustproof and corrosion-resistant, suitable for complex environments such as high temperature and high humidity, and can run continuously for 24 hours without pressure, meeting international woodworking machinery safety standards.
5. Intelligent control system, easy to operate: equipped with PLC intelligent console, supporting parameter preset, fault self check, one click start, workers can get started in 1 hour, reducing the threshold for professional woodworking equipment operation.
The Yongqiang Futai horizontal automatic gear connection is composed of six modules, with a compact structure and coordinated linkage, ensuring stable and efficient operation of the gear connection equipment:
1. Automatic feeding machine: pneumatic sorting+servo feeding, precise positioning of wood, avoiding jamming, suitable for automatic sorting of solid wood materials of different lengths.
2. High speed gear cutting machine: imported alloy cutting tools, horizontal tooth profile cutting, adjustable tooth pitch/depth (standard tooth pitch 4-6mm), smooth and burr free cutting surface.
3. Precise glue coating system: High pressure atomization glue coating, uniform glue layer, controllable dosage, suitable for environmentally friendly woodworking glue, no glue overflow, less waste, in line with global environmental standards.
4. Horizontal docking station: driven by variable frequency motor, precise docking at millimeter level, automatic alignment of wood, ensuring that the straightness of splicing is ≤ 0.5mm.
5. Pressure stabilization and curing machine: Hydraulic pressure stabilization (adjustable pressure 5-15MPa), fast bonding and curing, shortening waiting time, and improving the stability of the tooth joint wood.
6. Automatic discharge rack: The finished products are automatically transported and stacked, saving manual handling and adapting to closed-loop operations in continuous production lines.
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Main technical parameters |
FJL150-8A |
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Infeed length |
150-820mm |
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Shaping thickness |
20-150mm |
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Max. Working width for shaper working table |
590mm |
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Shaper spindle diameter |
Φ50mm |
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Shaper spindle speed |
5600rpm |
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Hogger spindle diameter |
Φ30mm |
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Hogger spindle speed |
4500rpm |
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Shaper spindle power |
15kw×2 |
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Hogger power |
5.5kw×2 |
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Scoring saw power |
0.75kw×3 |
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Total conveyor power for shaper |
0.75KW×2+1.8KW×2 |
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Total power for belt conveyor |
2.25kw |
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Total power for roller conveyor |
2.25kw |
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Total power for chain conveyor |
3.75kw |
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Working air pressure |
6-8Bar |
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Wind measure of dust collector |
9000m³/h |
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Pressing thickness |
20-80mm |
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Pressing width |
30-150mm |
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Max.pressing length |
6040mm |
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Saw blade power for press |
4kw |
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Hydraulic system power for press |
3.7kw |
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Total conveyor power for press |
1.85kw |
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Max. Thrust force |
7500kg |
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Total motor power |
66.15KW |
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Fixing dimensions |
19500X6000mm |
High end solid wood furniture: dining chairs/sofa legs, table legs, frame material toothed joints
Building timber: construction site timber, sleepers, and keel extensions
Floor substrate: solid wood floor blanks, multi-layer core board splicing
Wooden door industry: solid wood door core, door frame wire, door frame material extension
Yongqiang Futai has been deeply engaged in the research and development of automated woodworking machinery for 15 years, focusing on the core fields of gear connection production lines, finger connection equipment, and wood splicing machinery. It has more than 20 patented technologies and its products are exported to more than 30 countries worldwide (Europe, America, Southeast Asia, Middle East, etc.). It has passed CE and ISO9001 international certifications and is a professional gear connection equipment manufacturing trademark enterprise in China.
We adhere to original design, precision manufacturing, and global service. Each device undergoes 72 hours of continuous testing before leaving the factory to ensure zero failure delivery; We provide a 12-month warranty, lifetime technical support, and overseas on-site installation and debugging services to ensure worry free procurement for global customers.
Automatic belt conveyor
Material cutting saw+automatic comb teeth
Automatic glue application
Pre connection of chain conveyor
Automatic crimping