Fully Automatic Infinitely Long Finger Jointing Production Lines(Automatic Stacking And Collecting System)

The Fully Automatic Infinitely Long Finger Jointing Production Lines(Automatic Stacking And Collecting System) manufactured by Yongqiang Futai Factory are a masterpiece that has been deeply rooted in the field of woodworking machinery for many years. They are specifically designed to address industry pain points such as low utilization rate of short wood materials, slow efficiency of traditional tooth connection, high labor costs, and unstable joint quality. As a core equipment for integrated wood processing, this production line can continuously connect short wood, leftover materials, and defective wood materials through the comb teeth dowel joint process, transforming them into infinitely long high-quality wood materials. It is widely applicable to processing scenarios such as building wood squares, furniture materials, wood structural beams and columns, and pallet materials, helping enterprises achieve value-added of short wood, efficient mass production, and intelligent management.

Advantages

1. Full-process automation, efficiency increases by 300%

Yongqiang Futai's self-developed integrated control system integrates automatic feeding → simultaneous milling of teeth → precise gluing → high-pressure tooth connection → fixed-length cutting → automatic stacking → intelligent collection. All processes are completed without human intervention. Equipped with servo drives and dual-roller wheel feeding mechanism, the feeding speed can reach up to 60m/min. The production capacity for an 8-hour shift can reach 28 kilometers. The connection efficiency is more than 2-3 times that of traditional semi-automatic equipment. Only 1-2 people are needed to be on duty throughout the entire line, significantly reducing reliance on human resources and avoiding human operational errors.

2. Infinite-length continuous tooth connection, ensuring both precision and strength

- Precision milling teeth: The spindle speed of the main axis of the Automatic Stacking And Collecting System Lines exceeds 6750 rpm. It uses imported alloy tools, with smooth and hairless teeth, uniform and consistent tooth shapes, ensuring the fitting accuracy.

- High-pressure stability: The hydraulic system provides a stable pressure of 15-20 tons, combined with an automatic pressure regulating device, the joint bonding force is uniform and firm, with tensile strength exceeding 85% of the wood's original strength, far exceeding industry standards.

- Infinite-length output: Breaking through the traditional fixed-length limitation, it can continuously produce wood of any length, suitable for large-span wood structures, ultra-long furniture components and other special requirements.

3. Intelligent stacking and collection, saving effort and increasing production capacity

Our products are equipped with a fully automatic stacking and collection system. It is controlled by a programmable logic controller (PLC) and a touch screen, supporting automatic counting, layer stacking, neat stacking, and integrated operation of finished product transportation. The stacking accuracy is ±2mm. It can automatically adjust the stacking mode according to the wood specifications (width/depth/length). The finished product stack is neat and stable, facilitating handling, storage and secondary processing, completely solving the problems of low efficiency, easy dispersion and high labor intensity of traditional manual stacking.

4. High adaptability and durability, suitable for various production scenarios

- Wide processing range: It is suitable for wood widths of 20-600mm, thicknesses of 15-150mm, and lengths of 80-900mm. Both square and round wood can be processed.

- Strong material compatibility: It supports various types of hard and soft woods such as pine, poplar, oak, and birch. It is compatible with water-based adhesives and eco-friendly PUR adhesives.

- Industrial-grade durability: The frame is welded with thick steel plates, and key components (servo motors, sensors, hydraulic components) use international first-line brands (Yaskawa from Japan, Omron from Europe, Schneider from France), with dust-proof guide rail design, stable and low-noise operation, low failure rate, and long service life.

- Environmentally friendly and energy-saving: It comes with a high-efficiency dust collector, with a dust recovery rate of over 95%, meeting the EU CE environmental standards; the power configuration is optimized, reducing energy consumption by 15% compared to similar equipment.

5. Yongqiang Futai Quality Assurance

As a strong brand specializing in the research and manufacturing of woodworking machinery, Yongqiang Futai has over 15 years of industry experience, 30+ technical patents, ISO9001 quality system certification, and CE certification. Its products are exported to 50+ countries and regions worldwide, and have served over 1000 wood processing enterprises. It provides free installation and commissioning, lifetime technical support, 24-hour online customer service, and global spare parts inventory services to ensure stable operation of the equipment and help customers quickly start production and achieve continuous profitability.

Core Technical Parameters of Equipment

Equipment Application Scenarios

- Construction industry: The Automatic Stacking And Collecting System Lines can be applied to processing of building wood planks, formwork supports, wood structural beams and columns, and glued beams.

- Furniture manufacturing: Long materials for solid wood furniture, table legs, crossbeams, and board assembly.

- Packaging and logistics: Processing of pallet materials, long wooden strips for packaging boxes, and padding wood.

- Wood structure engineering: Production of wooden house beams and columns, wooden trusses, and large-span wooden components.

- Wood deep processing: Preparation of integrated wood panels, finger-jointed boards, and raw materials for solid wood panels.

Why choose Yongqiang Futai?

Original Technology: Independently developed infinite-length tooth connection and intelligent stacking technology, with over 30 patents, refusing homogeneity.

Reliable Quality: Core components are from international leading brands, strict quality inspection, 100% trial operation upon leaving the factory, low failure rate.

Efficient and Energy-saving: Fully automated design, efficiency increased by 3 times, energy consumption reduced by 15%, quick return on investment.

Customized Services: Can be tailored to customer's wood specifications, production capacity requirements, and site dimensions, to design production line solutions.

Global Services: 24-hour multilingual customer service, on-site installation and commissioning in overseas locations, lifetime technical support, worry-free after-sales service.

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Frequently Asked Questions (FAQ)

Q1: Can the production line process different hardness levels of wood?

A1: Yes. The Yongqiang Futai Automatic Stacking And Collecting System Lines are compatible with various types of hardwood such as pine, poplar, oak, and birch. They can automatically adjust the milling tooth speed, glue application amount, and tooth connection pressure according to the hardness of the wood to ensure stable joint quality.

Q2: Can the automatic stacking system adjust the stacking height and number of layers?

A2: Yes, it can. Through the touch screen, you can freely set the number of layers, the quantity per layer, and the stacking height. The system will automatically execute the operation. The stacking accuracy is ±2mm, and the finished products will be neatly and stably stacked.

Q3: Does the equipment support an English operation interface?

A3: The standard configuration includes both Chinese and English operation interfaces. We can customize versions in French, Spanish, and other languages according to customer needs, making it suitable for global customers to use.

Q4: How long is the equipment warranty period?

A4: The whole machine is guaranteed for 1 year, the core components (servo motor, hydraulic system, control system) are guaranteed for 2 years, and lifetime technical support and spare parts supply are provided.